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西安不銹鋼零件加工
日期：2025-10-31 12:10
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摘要：<p class="MsoNormal">
西安不銹鋼零件加<span style="color:#000000;">工</span><o:p></o:p>
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<span style="font-family:宋體;color:#000000;">我公司成立以來</span><span style="color:#000000;">,</span><span style="font-family:宋體;color:#000000;">為了行業用戶提供上等產品和高效服務</span><span style="font-family:"Times New Roman";color:#000000;">,</span><span style="font-family:宋體;color:#000000;">始終如一</span><span style="font-family:"Times New Roman";color:#000000;">.</span><span style="font-family:宋體;color:#000000;">堅持奉行以科技研發為核心</span><span style="font-family:"Times New Roman";color:#000000;">,</span><span style="font-family:宋體;color:#000000;">以市場和客戶要求為導向</span><span style="font-family:"Times New Roman";color:#000000;">,</span><span style="font-family:宋體;color:#000000;">以經營管理注重品質為基礎</span><span style="font-family:"Times New Roman";color:#000000;">,</span><span style="font-family:宋體;color:#000000;">以客戶滿意為目標</span><span style="font-family:"Times New Roman";color:#000000;">.</span><span style="font-family:宋體;color:#000000;">下面介紹一下不銹鋼零件加工工藝：</span><o:p></o:p>
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<span style="color:#000000;">(1)</span><span style="font-family:宋體;color:#000000;">刀具材料選擇</span><span style="font-family:"Times New Roman";color:#000000;"> </span><span style="font-family:宋體;"><span style="color:#000000;">因加工</span><a href="http://www.wxskjg.com" target="_blank"><span style="color:#000000;">不銹鋼零件</span></a><span style="color:#000000;">時切削力大、切削溫度高</span></span><span style="font-family:"Times New Roman";color:#000000;">,</span><span style="font-family:宋體;color:#000000;">刀具材料應盡量選擇強度高、導熱性好硬質合金</span><span style="font-family:"Times New Roman";color:#000000;">.</span><o:p></o:p>
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<span style="font-family:宋體;color:#000000;">對于此類材料淬火零件的加工</span><span style="color:#000000;">,</span><span style="font-family:宋體;color:#000000;">可以采用</span><span style="font-family:'Times New Roman';"><span style="color:#000000;">CBN</span>(</span><span style="font-family:宋體;">立方氮化硼</span><span style="font-family:'Times New Roman';">)</span><span style="font-family:宋體;">刀片</span><span style="font-family:'Times New Roman';">,CBN</span><span style="font-family:宋體;">硬度僅次于金剛石</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">硬度可達</span><span style="font-family:'Times New Roman';">7000~8000HV,</span><span style="font-family:宋體;">因此耐磨性很高</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">與金剛石相比</span><span style="font-family:'Times New Roman';">,CBN</span><span style="font-family:宋體;">突出優點是耐熱性比金剛石高得多</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">可達</span><span style="font-family:'Times New Roman';">1200</span>℃,<span style="font-family:宋體;">可承受很高的切削溫度</span><span style="font-family:'Times New Roman';">.</span><span style="font-family:宋體;">此外其化學惰性很大</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">與鐵族金屬在</span><span style="font-family:'Times New Roman';">1200~1300</span>℃<span style="font-family:宋體;">時也不起化學作用</span>,<span style="font-family:宋體;">因此非常適合加工不銹鋼材料</span><span style="font-family:'Times New Roman';">.</span><span style="font-family:宋體;">其刀具壽命是硬質合金或陶瓷刀具的幾十倍</span><span style="font-family:'Times New Roman';">.</span><o:p></o:p>
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(2)<span style="font-family:宋體;">刀具幾何參數</span><span style="font-family:'Times New Roman';"> </span><span style="font-family:宋體;">刀具幾何參數對其切削性能起重要的作用</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">為使切削輕快、順利</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">硬質合金刀具宜采用較大的前角</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">以提高刀具壽命</span><span style="font-family:'Times New Roman';">.</span><span style="font-family:宋體;">一般粗加工時</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">前角取</span><span style="font-family:'Times New Roman';">10°~20°,</span><span style="font-family:宋體;">半精加工時取</span><span style="font-family:'Times New Roman';">15°~20°;</span><span style="font-family:宋體;">精加工時取</span><span style="font-family:'Times New Roman';">20°~30°.</span><span style="font-family:宋體;">主偏角的選擇依據是</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">當工藝系統剛性良好時</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">可取</span><span style="font-family:'Times New Roman';">30°~45°;</span><span style="font-family:宋體;">如工藝系統剛性差時</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">則取</span><span style="font-family:'Times New Roman';">60~75°,</span><span style="font-family:宋體;">當工件長度與直徑之比超過</span><span style="font-family:'Times New Roman';">10</span><span style="font-family:宋體;">倍時</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">可取</span><span style="font-family:'Times New Roman';">90°.</span><o:p></o:p>
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(3)<span style="font-family:宋體;">前刀面刃磨時粗糙度值要小</span><span style="font-family:'Times New Roman';"> </span><span style="font-family:宋體;">為避免出現切屑粘刀現象</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">刀具的前、后刀面應仔細刃磨以保證具有較小的粗糙度值</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">從而減少切屑流出阻力</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">避免切屑粘刀</span><span style="font-family:'Times New Roman';">.</span><o:p></o:p>
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(4)<span style="font-family:宋體;">刀具刃口應保持鋒利</span><span style="font-family:'Times New Roman';"> </span><span style="font-family:宋體;">刀具刃口應保持鋒利</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">以減少加工硬化</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">進給量和背吃刀量不宜過小</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">以防止刀具在硬化層中切削</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">影響刀具使用壽命</span><span style="font-family:'Times New Roman';">.</span><o:p></o:p>
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(5)<span style="font-family:宋體;">注意斷屑槽的磨削</span><span style="font-family:"Times New Roman";color:#000000;"> </span><span style="font-family:宋體;color:#000000;">由于不銹鋼切屑具有強韌的特點</span><span style="font-family:"Times New Roman";color:#000000;">,</span><span style="font-family:宋體;color:#000000;">刀具前刀面上斷屑槽修磨應合適</span><span style="font-family:"Times New Roman";color:#000000;">,</span><span style="font-family:宋體;color:#000000;">從而使切削過程中斷屑、容屑、排屑方便</span><span style="font-family:"Times New Roman";color:#000000;">.</span><o:p></o:p>
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<span style="color:#000000;">(6)</span><span style="font-family:宋體;color:#000000;">切削用量的選擇</span><span style="font-family:"Times New Roman";color:#000000;"> </span><span style="font-family:宋體;"><span style="color:#000000;">根據</span><a href="http://www.wxskjg.com" target="_blank"><span style="color:#000000;">不銹鋼材料特點</span></a></span><span style="font-family:"Times New Roman";color:#000000;">,</span><span style="font-family:宋體;color:#000000;">加工時宜選用低速和較大進給量進行切削</span><span style="font-family:"Times New Roman";color:#000000;">.</span><o:p></o:p>
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<span style="color:#000000;">(7)</span><span style="font-family:宋體;color:#000000;">切削液選擇要合適</span><span style="font-family:"Times New Roman";color:#000000;"> </span><span style="font-family:宋體;"><span style="color:#000000;">由于不銹鋼具有極易產</span>生粘結和散熱性差的特點</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">因此在鏜削中選用抗粘結和散熱性好的切削液相當重要</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">如選用含氯較高的切削液</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">以及具有良好冷卻、清洗、防銹和潤滑作用的不含礦物油、不含亞酸鹽的水溶液</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">如</span><span style="font-family:'Times New Roman';">H1L-2</span><span style="font-family:宋體;">合成切削液</span><span style="font-family:'Times New Roman';">.</span><o:p></o:p>
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<span style="font-family:宋體;">我公司憑借著先進的生產設備和工藝</span>,<span style="font-family:宋體;">依靠著強大的技術團隊</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">并建立了完善的質量管理體系</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">保證了產品的可靠質量</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">產品以**的品質</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">合理的價格</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">暢銷國內多個城市和地區</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">銷售業績良好</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">我們不論是在同行還是在客戶口中</span><span style="font-family:'Times New Roman';">,</span><span style="font-family:宋體;">都具有極高的口碑</span><span style="font-family:'Times New Roman';">.</span><o:p></o:p>
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西安不銹鋼零件加工
我公司成立以來,為了行業用戶提供上等產品和高效服務,始終如一.堅持奉行以科技研發為核心,以市場和客戶要求為導向,以經營管理注重品質為基礎,以客戶滿意為目標.下面介紹一下不銹鋼零件加工工藝：
(1)刀具材料選擇 因加工不銹鋼零件時切削力大、切削溫度高,刀具材料應盡量選擇強度高、導熱性好硬質合金.
對于此類材料淬火零件的加工,可以采用CBN(立方氮化硼)刀片,CBN硬度僅次于金剛石,硬度可達7000~8000HV,因此耐磨性很高,與金剛石相比,CBN突出優點是耐熱性比金剛石高得多,可達1200℃,可承受很高的切削溫度.此外其化學惰性很大,與鐵族金屬在1200~1300℃時也不起化學作用,因此非常適合加工不銹鋼材料.其刀具壽命是硬質合金或陶瓷刀具的幾十倍.
(2)刀具幾何參數 刀具幾何參數對其切削性能起重要的作用,為使切削輕快、順利,硬質合金刀具宜采用較大的前角,以提高刀具壽命.一般粗加工時,前角取10°~20°,半精加工時取15°~20°;精加工時取20°~30°.主偏角的選擇依據是,當工藝系統剛性良好時,可取30°~45°;如工藝系統剛性差時,則取60~75°,當工件長度與直徑之比超過10倍時,可取90°.
(3)前刀面刃磨時粗糙度值要小 為避免出現切屑粘刀現象,刀具的前、后刀面應仔細刃磨以保證具有較小的粗糙度值,從而減少切屑流出阻力,避免切屑粘刀.
(4)刀具刃口應保持鋒利 刀具刃口應保持鋒利,以減少加工硬化,進給量和背吃刀量不宜過小,以防止刀具在硬化層中切削,影響刀具使用壽命.
(5)注意斷屑槽的磨削 由于不銹鋼切屑具有強韌的特點,刀具前刀面上斷屑槽修磨應合適,從而使切削過程中斷屑、容屑、排屑方便.
(6)切削用量的選擇 根據不銹鋼材料特點,加工時宜選用低速和較大進給量進行切削.
(7)切削液選擇要合適 由于不銹鋼具有極易產生粘結和散熱性差的特點,因此在鏜削中選用抗粘結和散熱性好的切削液相當重要,如選用含氯較高的切削液,以及具有良好冷卻、清洗、防銹和潤滑作用的不含礦物油、不含亞酸鹽的水溶液,如H1L-2合成切削液.
我公司憑借著先進的生產設備和工藝,依靠著強大的技術團隊,并建立了完善的質量管理體系,保證了產品的可靠質量,產品以**的品質,合理的價格,暢銷國內多個城市和地區,銷售業績良好,我們不論是在同行還是在客戶口中,都具有極高的口碑.
